Toroid notes:


Apart from the physical dimensions of a toroid (outside and inside diameter, thickness) there is a value given for each particular core size and material, which is usually called the AL value, and is the manufacturer’s inductance index for the core. Manufacturer’s data for iron powder and ferrite cores are in the data tables and show all the required information. The AL figure for iron powder cores is given as uH/100 turns, but for ferrite cores it is quoted as mH/1000 turns. Note that many other manufacturers quote AL as nH/t2 for both types of material. The conversion from uH/100 turns to nH/t2 gives a result which is divided by 10. The relevant AL value is used in many calculations involving cores. One of the most common uses is to calculate the turns required to produce a given value of inductance on a particular core, as shown below:
Iron powder: turns = 100 ((desired L/AL) 0.5) (where L in uH)
Ferrite: turns = 1000 ((desired L/AL) 0.5) (where L in mH)
Note: doubling the turns produces four times the inductance.


IRON POWDER TOROIDS - AL Values **

 

 

Material ( )

 

Core Size

26

3

15

1

2

6

10

12/17

0

 

 

 

 

 

 

 

 

 

 

T-12-( )

*

60

50

48

20

17

12

7.5

2.4

T-16-( )

145

61

55

44

22

19

13

8

3

T-20-( )

185

76

65

52

25

22

16

10

3.5

T-25-( )

245

100

85

70

34

27

19

12

4.5

T-30-( )

335

140

93

85

43

36

25

16

6

T-37-( )

285

120

90

80

40

30

25

15

4.9

T-44-( )

370

180

160

105

52

42

33

18.5

6.5

T-50-( )

330

175

135

100

49

40

31

18

6.4

T-68-( )

435

195

180

115

57

47

32

21

7.5

T-80-( )

460

180

170

115

55

45

32

22

8.5

T-94-( )

600

248

200

160

84

70

58

*

10.6

T-106-( )

930

450

345

325

135

116

*

*

19

T-130-( )

810

350

250

200

110

96

*

*

15

T-157-( )

1000

420

*

320

140

115

*

*

*

T-184-( )

1690

720

*

500

240

195

*

*

*

T-200-( )

920

425

*

250

120

100

*

*

*

T-200A-( )

1600

*

*

*

218

*

*

*

*

* size not available in this material
** AL= µH/100 turns

FERRITE TOROIDS - ALValues **

 

 

Material ( )

 

Core Size

43

61

63

67

68

75

77

F

J

 

 

 

 

 

 

 

 

 

 

FT-23-( )

188

248

*

7.8

4.0

990

356

*

*

FT-37-( )

420

55.3

*

19.7

8.8

2110

884

*

*

FT-50-( )

523

68.0

*

22.0

11.0

*

990

*

2750

FT-50A-( )

570

75.0

*

24.0

12.0

*

1080

*

2990

FT-50B-( )

1140

150.0

*

48.0

24.0

*

2160

*

*

FT-82-( )

557

73.3

*

22.4

11.7

*

1060

*

*

FT-87-( )

*

*

*

*

*

*

*

*

3020

FT-87A-( )

*

*

*

*

*

*

*

3700

6040

FT-114-( )

603

79.3

*

25.4

12.7

*

1270

1902

3170

FT-114A-( )

*

146.0

*

*

*

*

2340

*

*

FT-140-( )

952

140.0

*

45.0

*

*

2340

*

*

FT-140A-( )

*

*

*

*

*

*

*

*

6736

FT-150-( )

*

*

*

*

*

*

*

2640

4400

FT-150A-( )

*

*

*

*

*

*

*

5020

8370

FT-193-( )

*

*

*

*

*

*

*

3640

6065

FT-193A-( )

*

*

*

*

*

*

*

4460

7435

FT-240-( )

1240

173.0

53.0

53.0

*

*

3130

*

6845

* size not available in this material
** AL = mH/1000 turns



IRON POWDER MATERIAL PROPERTIES

 

 

 

 

Material

Colour

Permeability
i)

Temp. Coeff. 1
(+ppm/C)

Range for Best Q
(MHz)

 

 

 

 

 

#262

yellow/white

75

822

0 - 1.0

 

 

 

 

 

#3

gray/clear

35

370

0.02 - 1.0

 

 

 

 

 

#15

red/white

25

190

0.15 - 3.0

 

 

 

 

 

#1

blue/clear

20

280

0.15 - 3.0

 

 

 

 

 

#2

red/clear

10

95

0.25 - 10

 

 

 

 

 

#6

yellow/clear

8.5

35

3 - 40

 

 

 

 

 

#10

black/clear

6.0

150

15 - 100

 

 

 

 

 

#12

green/white

4.0

1703

30 - 250

 

 

 

 

 

#17

blue/yellow

4.0

50

20 - 200

 

 

 

 

 

#0

tan/tan

1.0

0

50 - 350

 

  1. Value averaged from -55 to +125°C.

 

  1. Mainly used for dc chokes, differential-mode chokes, power factor correction inductors, continuous-mode flyback inductors, light dimmer chokes and other EMI/RFI applications.

 

  1. Non-linear. #17 has stable temp coeff., but provides about 10% lower Q than #12.


FERRITE MATERIAL PROPERTIES

 

 

Material

 

 

 

 

43

61

64

67

68

73

77

F

J/75

 

 

 

 

 

 

 

 

 

 

Initial Perm.

850

125

250

40

20

2500

2000

3000

5000

 

 

 

 

 

 

 

 

 

 

Max. Perm.

3000

450

375

125

40

4000

6000

4300

9500

 

 

 

 

 

 

 

 

 

 

Max. Flux Density
@ 10oer. (gauss)

2750

2350

2200

3000

2000

4000

4600

4700

4300

 

 

 

 

 

 

 

 

 

 

Residual Flux
Density (gauss)

1200

1200

1100

1000

1000

1000

1150

900

500

 

 

 

 

 

 

 

 

 

 

Vol. Resistivity
(ohms/cm)

1x105

1x108

1x108

1x107

1x107

1x102

1x102

1x102

1x102

 

 

 

 

 

 

 

 

 

 

Temp. Coeff. (%/C)
-20 to 70 °C

1

0.15

0.15

0.13

0.06

0.8

0.25

0.25

0.4

 

 

 

 

 

 

 

 

 

 

Loss Factor
(x 10-6)

120@
1MHz

32@
2.5MHz

100@
2.5MHz

150@
50MHz

400@
100MHz

7.0@
0.1MHz

4.5@
0.1MHz

4.0@
0.1MHz

15@
0.1MHz

 

 

 

 

 

 

 

 

 

 

Coercive Force
(Oersteds)

0.3

1.6

1.4

3

10

0.18

0.22

0.2

0.1

 

 

 

 

 

 

 

 

 

 

Curie Temp. (°C)

130

350

210

500

500

160

200

250

140

 

 

 

 

 

 

 

 

 

 

Resonant Circ.
Freq. (MHz)

.01-1

.2-10

0.05-4

10-80

80-180

.001-1

.001-2

.001-1

.001-1

 

 

 

 

 

 

 

 

 

 

Wideband Circ.
Freq. (MHz) *

1-50

10-200

50-500

50-500

200-1000

.2-15

.5-30

.5-30

1-15

 

 

 

 

 

 

 

 

 

 

Noise Attenuation
MHz

20-400

>200

>200

>1000

>10000

1-40

1-40

1-20

0.5-10

 

* Based on low power, small core applications. Listed frequencies will be lower with high power.

 



IRON POWDER CORE SIZE vs WIRE SIZE/TURNS ( Single layer winding )

Core Size

Wire Gauge (Awg)

 

 

14

16

18

20

22

24

26

28

30

32

34

36

T-12

0

1

1

1

2

4

5

8

11

15

21

29

T-16

1

1

1

3

3

5

8

11

16

21

29

38

T-25

1

3

4

5

7

11

15

21

28

37

48

62

T-37

5

7

9

12

17

23

31

41

53

67

87

110

T-50

8

11

16

21

28

37

49

63

81

103

131

166

T-68

12

15

21

28

36

47

61

79

101

127

162

205

T-80

17

23

30

39

51

66

84

108

137

172

219

276

T-94

20

27

35

45

58

75

96

123

156

195

248

313

T-106

20

27

35

45

58

75

96

123

156

195

248

313

T-130

30

40

51

66

83

107

137

173

220

275

348

439

T-157

38

50

64

82

104

132

168

213

270

336

426

536

T-184

38

50

64

82

104

132

168

213

270

336

426

536

T-200

53

68

86

109

139

176

223

282

357

445

562

707


FERRITE CORE SIZE vs WIRE SIZE/TURNS ( Single layer winding)

Core Size

Wire Gauge (Awg)

 

 

14

16

18

20

22

24

26

28

30

32

34

36

FT-23

0

0

2

4

7

11

15

21

28

37

48

62

FT-37

2

4

7

11

15

21

28

36

48

61

79

100

FT-50

7

10

14

19

26

34

45

58

75

95

121

154

FT-50A

8

13

19

22

30

39

51

66

84

106

135

171

FT-50B

8

13

19

22

30

39

51

65

84

106

135

171

FT-82

18

22

32

41

53

69

88

112

143

180

228

288

FT-87

19

25

34

43

56

72

92

118

150

188

239

239

FT-114

29

38

49

63

80

100

131

166

211

263

334

334

FT-140

36

42

60

77

97

125

158

201

255

318

403

403

FT-150

29

38

49

63

80

100

131

166

211

263

334

334

FT-193

53

68

86

109

139

176

223

282

357

445

562

562

FT-240

60

77

98

123

156

198

250

317

400

499

631

631



IRON POWDER TOROIDS - PHYSICAL DIMENSIONS

 

 

Core Number

O.D.
(inches)

I.D.
(inches)

Hgt
(inches)

 

 

 

 

T-12-( )

.125

.062

.050

T-16-( )

.160

.078

.060

T-20-( )

.200

.088

.070

T-25-( )

.255

.120

.096

T-30-( )

.307

.151

.128

T-37-( )

.375

.205

.128

T-44-( )

.440

.229

.159

T-50-( )

.500

.303

.190

T-68-( )

.690

.370

.190

T-80-( )

.795

.495

.250

T-94-( )

.942

.560

.312

T-106-( )

1.060

.570

.437

T-130-( )

1.300

.780

.437

T-157-( )

1.570

.950

.570

T-184-( )

1.840

.950

.710

T-200-( )

2.000

1.250

.550

T-200A-( )

2.000

1.250

1.000

 

FERRITE TOROIDS - PHYSICAL DIMENSIONS

 

 

Core Number

O.D.
(inches)

I.D.
(inches)

Hgt
(inches)

FT-23-( )

.230

.120

.060

FT-37-( )

.375

.187

.125

FT-50-( )

.500

.281

.188

FT-50A-( )

.500

.312

.250

FT-50B-( )

.500

.312

.500

FT-82-( )

.825

.516

.250

FT-87-( )

.870

.540

.250

FT-87A-( )

.870

.540

.500

FT-114-( )

1.142

.750

.295

FT-114A-( )

1.142

.750

.545

FT-140-( )

1.400

.900

.500

FT-140A-( )

1.400

.900

.590

FT-150-( )

1.500

.750

.250

FT-150A-( )

1.500

.750

.500

FT-193-( )

1.932

1.250

.625

FT-193A-( )

1.932

1.250

.750

FT-240-( )

2.400

1.400

.500